An ideal metal removal treatment sequence for mine drainage water is a settling pond followed by treatment with an Octolig® MRP (Metal Removal Plant). Lime is added to the incoming drainage water to increase the pH to an optimum pH for Octolig® treatment. At the increased pH, high concentrations of heavy metals may produce some heavy metal precipitation in the settling pond.
After the addition of lime to the mine drainage water, the heavy metal concentrations remaining in the drainage water usually are greater than the permitted limits. Passing the settling pond's overflow through the Octolig® MRP consistently reduces the heavy metal concentrations to a fraction of a part per million.
Octolig® MRP system requires little maintenance and has low operating costs, which make it ideal for an economical metal removal treatment system for mines.
A large scale pilot plant was operated at the drainage tunnel near Leadville, Colorado. The primary contaminating metals in the drainage were copper and zinc. During the pilot test, a 100,000 gallon quantity of contaminated mine drainage water was Octolig® MRP treated. The average influent and effluent concentrations were:
| Metal | Untreated Water | Octolig™ Treated Water |
| Cu | 12.5 ppm | .29 ppm |
| Zn | 7.2 ppm | .50 ppm |
A large pilot plant test was conducted at the Berkeley Pit in Montana. The Berkeley Pit is an open pit that contains highly toxic water, especially toxic to wildlife. The main poisonous heavy metal is copper, but numerous other heavy metals are present. The pit water is quite acidic. Therefore, the pH of the pit water was raised to a pH of 8.3 to ensure optimum performance of the Octolig® MRP. Most of the heavy metals precipitated and were settled out of solution. In the “clear” overflow, some of the heavy metal concentrations were still above the permitted limits. Octolig® MRP treatment removed most of the remaining metals.
The results were:
| Untreated Influent | Octolig® Treated Effluent | |
| pH | 2.5 | 8.3 |
| Al | 341 ppm | < 0.3 ppm |
| Cd | 2.6 ppm | < 0.03 ppm |
| Cu | 208 ppm | < 0.1 ppm |
| Fe | 908 ppm | < 0.1 ppm |
| Mn | 248 ppm | < 0.05 ppm |
| Ni | 1.3 ppm | < 0.1 ppm |
| Zn | 703 ppm | 0.1 ppm |
| Metals | Pounds Removed Each Day |
| Al | 8500 pounds |
| Cu | 5200 pounds |
| Fe | 27,200 pounds |
| Mn | 6200 pounds |
| Zn | 17,000 pounds |
| The cost per year for lime: | $ 3,200,000 |
| Total operation cost per year: | $ 4,600,000 |
| Octolig® MRP Treatment System investment cost: | $6,300,000 |
At the Summitville mine near Del Norte, Colorado, an on-site pilot plant was operated on the drainage water from the cyanide destruction process (CDP). The CDP was for the destruction of the cyanide in the leach pit water. In the normal operation of the CDP, hydrogen peroxide was added to the basic solution, then the precipitated heavy metals were filtered out. At a pH of 10.3, the CDP effluent was passed through the Octolig® MRP. The concentrations of the heavy metals were:
| Untreated Influent | Octolig®Treated | |
| Al | 1200 ppm | .18 ppm |
| Cd | .6 ppm | < .001 ppm |
| Cu | 100 ppm | < .013 ppm |
| Fe | 1250 ppm | < .006 ppm |
| Mn | 120 ppm | .048 ppm |
| Ni | 4 ppm | N/D |
| Zn | 80 ppm | < .001 ppm |
An Octolig® MRP is currently being installed at a gold mine located in the mountains west of Denver, Colorado. Although, the mine is a gold mine, the primary contaminating metal in the mine drainage water is zinc. The mine discharges 4 million gallons of mine drainage water per year. Lime is added crudely to the mine drainage water as it flows into a 33 ft. by 40 ft. by 3 ft. deep settling pond. The overflow from the settling pond will be pumped continuously through the Octolig® MRP. During the pilot test, the Octolig® MRP treated water contained 0.2 to 0.6 ppm of zinc. Operating costs of this installation are less than $ .70 per 1000 gallons of drainage water.
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